How are Maltesers made? - Two Fat Blokes (2024)

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How are Maltesers made? - Two Fat Blokes (1)

How are Maltesers made? - Two Fat Blokes (2)

I rang up the makers a few years ago (being very bored at work). Apparently, it’s a trade secret. Does that help?
Richard Cutler, Kingston Upon Thames

Maltesers are made in two stages. The inner crunchy part is made by making small pellets of a dough like mixture. This is placed in a low pressure container which forces the bubbles in the mixture to expand, making the pellets larger. The pellets are then coated with chocolate and polished. The details are vague because the company wouldn’t give me exact details!
Simon Mackie, Birmingham

I’m not sure of the exact recipe for the “honeycomb” bit, but I’m reliably informed that it is no coincidence that the Horlicks factory is just up the road from the Mars factory where they make Maltesers. Whatever the ingredients are, once mixed they are made into little pellets. These pellets are then cooked in a vacuum oven which gives them their “honeycomb” texture. Then, they are sent tumbling over lots of chocolate covered rollers to get their coating, chilled and finally bagged and boxed.
Anna, Iver, England

The same way Brits or Yanks are made. A male and female get together and – presto! – nine months later a little Malteser appears.
Norman Ross, Dublin, Ireland

As a student I worked at the Horlicks factory in Slough and (since no-one told me to keep it secret) can reliably inform that the stuff inside Maltesers is ground up to make Horlicks. The recipe included malt extract and milk which were cooked in a partial vacuum, firstly to reduce its water content then, to puff it up. We used to munch big chunks of it fresh out of the oven – delicious.
Martin Stevenson, Acton, MA, USA

Making Maltesers is easy. How do they make “Aero”?
Jim Butcher, London

I saw them made at the factory once. First the honeycomb dough is made and rolled out in a long sheet. This passes between two rollers which have little hemispheres carved out of them to make the bubbles and compress the dough around them. When the dough is baked the little balls pop up and the compressed bits between them are broken off. The little balls are then coated in chocolate and when that’s dry they are rolled along a section of track which is at an angle, probably about 30-40 degrees. Only the maltesers which manage to make it to the end of the track while still rolling on the highest part are packaged, the others are crushed up and used to make more maltesers. This is to weed out the lumpy maltesers; apparently they don’t roll properly and end up at the bottom of the track. But I saw some siamese maltesers get through successfully. I hope I’m not going to go to hell for exposing trade secrets…
Nicky, Melbourne Australia

They’re round, strong and full of chocolate…

It’s ‘Balls of Steel’ our orange coated jaffa milk chocolates that taste so good they are our chocolate of the month from the Two Fat Blokes Deli.

Spoil yourself or a loved one with these gourmet Hunter Valley chocolates. Great gift ideas for employees, in hampers or just to cheer up someone’s day.

Our locally made sweets contain only premium ingredients to make sure you get the best tasting experiences. Our delicious balls come in a variety of fun packs that are sure to put a smile on the face of anyone who receives them.

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How are Maltesers made? - Two Fat Blokes (4)

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How are Maltesers made? - Two Fat Blokes (2024)

FAQs

How are Maltesers made? ›

How are Maltesers made? A: Although this is one of our best-kept secrets, we can tell you, dough is formed into little balls and then baked. These honeycomb centres are then double-coated in chocolate and polished into the delicious treat we all love so much.

What is the middle of a malteser made of? ›

Firstly, Maltesers are made up of a crunchy, light, and airy malt honeycomb centre that is then coated in milk chocolate. But what makes this centre so distinctively crunchy? The secret ingredient is malt extract, a sweet and sticky syrup that is created by sprouting and drying grains of barley before roasting them.

How do they get chocolate on a Malteser? ›

Whatever the ingredients are, once mixed they are made into little pellets. These pellets are then cooked in a vacuum oven which gives them their “honeycomb” texture. Then, they are sent tumbling over lots of chocolate covered rollers to get their coating, chilled and finally bagged and boxed.

Is Malteser a honeycomb or biscuit? ›

Hi Rachel, it is a honeycomb structure rather than actual honeycomb.

What is the crunchy bit inside a malteser? ›

The inner crunchy part is made by making small pellets of a dough like mixture. This is placed in a low pressure container which forces the bubbles in the mixture to expand, making the pellets larger. The pellets are then coated with chocolate and polished.

What is the filling of a Malteser? ›

MALTESERS® are irresistibly delicious honeycomb spheres covered in a creamy layer of milk chocolate. These poppable bite-sized pieces are perfect when you're looking for a sweet treat and are great for sharing with family and friends.

What are the ingredients in Maltesers? ›

SUGAR, MILK SOLIDS, COCOA BUTTER, COCOA MASS, MALT EXTRACT (BARLEY), GLUCOSE SYRUP, VEGETABLE FAT, MALTODEXTRIN, EMULSIFIERS (SOY LECITHIN, 492), RAISING AGENTS (501, 500), VEGETABLE GUM (440), SALT, FLAVOUR.

Why are Maltesers not sold in the US? ›

Despite being hugely popular in the UK, Maltesers aren't available to Americans because of a dispute with Hershey over its name. Its US rival owned the rights to the name Malteser, and in 2014 Mars accused Hershey of trying to pass off its products as Mars' Maltesers.

What is the white coating on Maltesers? ›

The white coating that forms on the surface of chocolate is called bloom, and—here's the good news—it's perfectly safe to eat.

What is the hole in a Maltesers box? ›

Good question! The hole is to make it easier for you to open the perforated layer.

How unhealthy are Maltesers? ›

Currently claiming that the biscuits (they might call them 'cakes', we know they're not really) contain 'only 1 gram of fat', the ASA points out they actually contain 8g of fat per 100g (only a product with less than 3g of fat per 100g can claim to be low fat).

Is there sugar in Maltesers? ›

INGREDIENTS: COCOA MASS, SUGAR, GLUCOSE SYRUP, BARLEY MALT EXTRACT, SKIMMED MILK POWDER, FAT-REDUCED COCOA POWDER, PALM FAT, COCOA BUTTER, WHEAT FLOUR, GLAZING AGENTS (GUM ARABIC, ZEIN), PALM KERNEL FAT, RAISING AGENTS (E341, E500, E501), PALM KERNEL OIL, WHEAT GLUTEN, EMULSIFIER (SOYA LECITHIN), WHEY POWDER (FROM MILK ...

Why do Maltesers have a hole in the box? ›

It's design is to make it easier to close the box and if you wish, dispense one Malteser at a time.

How are malted milk balls made? ›

The grain is dried and ground, then added to wheat flour and powdered milk to form malt powder. Confectioners mix this powder with a sweet syrup and cover them in chocolate to create the light, crunchy malted milk balls we know and love.

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