How to Connect a Servo Motor Controller and Jog the Servo Motor (Part 1) from AutomationDirect (2024)

http://www.sureservo.com (VID-MC-0003) In this video we will hook up a SureServo system and quickly jog the servo motor to verify proper operation. You will need a SureServo servo drive, servo motor, a motor power cable, motor feedback cable, and a power source. Most importantly you should have a copy of the SureServo manual. You can download it for free from http://www.sureservo.com/usermanuals.htm

In this video we will hook up a SureServosystem and quickly jog the motor to verify proper operation. You will need a SureServo drive, a SureServo motor, a motor power cable, motor feedback cable, and a power source. Most importantly you should have a copyof the SureServo manual. You can purchase a copy of the manual, or you can download it for free from theautomationdirect.com Web site, or the SureServo.com Web site. Hooking up a SureServo systems is easy. The encoder cable connects to the motorlead and to the drive. The motor power cable is connected tothe other motor lead and then to the drive with three discrete connections and the ground. Please note that unlike some otherthree-phase motors the phases for a servo must be connectedin the correct order. On a SureServo red is connected to “U” white to “V” and black to “W”. The green ground wire has a ringterminal pre-installed and is attached at the bottom front of the drive. If you have a brake motor refer to chapter three for details onconnecting the brake leads. Note that all AutomationDirect motorpower cables include the brake leads regardless of whether your motor has abrake If your motor has a brake you will needto apply 24 Volt DC to these leads before you can jog the motor. This motor doesn't have a break so Ihave just capped these leads. Two types of power connections arerequired for most Servo systems and SureServo is no exception. The main power connection powers themotor while a second connection powers thecontrol electronics in the drive. In many installations an e-stopcircuit is required to disconnect the main power “R”, “S” and “T”, while control power to the drive can bemaintained for diagnostic and maintenance purposes. It is strongly recommended that youimplement an e-stop circuit and proper circuit protection. Both for personnel safety and for the protection of theelectronics. See chapter three of the manual forrecommendations on the size and type of circuit protection for each SureServo system. Most SureServo installations will requireThree-phase 220 Volts for the main power. Although the smaller systems will run onSingle-phase 220. In this case supply power to “R” and “S” only. The control power only requires single-phase. Just provide220 volts across the “L1” and “L2” terminals. Double-check your wiring - make sureyou've got the required voltage on the correct connectors. Let’s power it up. There will be errors alarm fourteen and alarm fifteen are alarmerrors for the over travel limit switches see chapter eight for an explanation. The drive is configured for normallyclosed limit switches by default and we don't have any switches connected,thus, these errors. Now we will set some parameters. First we’ll set P2-08 to ten. This will reset the drive to factorydefaults. Press the mode once then press nextuntil P2-00 appears press the arrow up key until P2-08 is selected, press enter. Then press the arrow up until a valueof ten is displayed. Press enter to accept. See chapter four for additional keypadhelp. Next we will set the appropriate motorcode. Because each sure servo drive is capableof controlling several different motors we must tell the drive which motor isconnected. We will set P1-31 to eleven for this two hundredwatt motor. See chapter five for all of the motorCodes. Now we must cycle power to the drive. Warning: To prevent serious injury ordamage to equipment always start any new servo setup with the motor shaft disconnected fromthe load. In this quick start video we will bypassmechanical over travels Please disconnect the load for the firsttest of the motor Always wire an e-stop circuit into the powerfeed for the drive. Always drop the main incoming powerfor e-stop conditions but remember the control power can remain on. Now we will set parameter P2-30 to one. This temporarily overrides servo enable,clockwise limit, and counterclockwise limits. This parameter will revert to zero if controlpower is cycled. This feature is purely for testingpurposes. You should discreetly wire a Servo enable and over travel limit switches ifappropriate for your application. If your application doesn't require overtravels you can disable the respective inputs or use them for another purpose. The motor is now enabled. To jog the motor go to P4-05:Jog Operation. Press Enter. The Jog speed set point is displayed. The default is twenty RPM. Press enter again to enter the jogoperation mode. The LED display will show jog. Press the up arrow or the down arrow to jog the motor forward or reverse. Press mode to return to the jog speedselection. Let’s increase the jog speed upward. Press enter to select the speed and tore-enter the jog operation mode. Again the arrow keys now allow jogging ofthe motor. Press mode to exit the jog operation. When you have finished jogging the motoryou should cycle control power to the drive. This will reset P2-30 re enablingthe Servo enable, the clockwise limit, and the counterclockwise limit inputs. The other changes we've made such as themotor type and the jog speed will be retained.


How to Connect a Servo Motor Controller and Jog the Servo Motor (Part 1) from AutomationDirect (2024)

FAQs

How to connect servo motor to controller? ›

Hooking up a SureServo systems is easy. The encoder cable connects to the motor lead and to the drive. The motor power cable is connected to the other motor lead and then to the drive with three discrete connections and the ground.

How to connect servo motor to Arduino Uno? ›

The circuit connections for this project are very simple as the servo motor has only 3 pins. The red wire of the servo goes to 5V pin of Arduino Uno. The Black wire of the servo goes to Arduino Uno's ground pin (GND). And the yellow wire (called the control pin of servo) goes to Arduino pin 8.

How does a servo controller work? ›

Servo Motor Control

Servos are controlled by sending an electrical pulse of variable width, or pulse width modulation (PWM), through the control wire. There is a minimum pulse, a maximum pulse, and a repetition rate. A servo motor can usually only turn 90° in either direction for a total of 180° movement.

How to operate a servo motor? ›

A servo motor is controlled by sending a series of pulses through the signal line. The frequency of the control signal should be 50Hz or a pulse should occur every 20ms.

How do you connect a motor to a motor controller? ›

Connect the motors to the motor controller board

A motor controller board will usually have screw terminals for connecting a motor to it. A DC motor needs two screw terminals for it to work, and a servo motor needs four terminals. The four OUT terminals on the board I am using are circled in green below.

How to setup a servo? ›

Servo motors have three wires: power, ground, and signal. The power wire is typically red, and should be connected to positive pole (+) of your power source. The ground wire is typically black or brown and should be connected to the negative pole (-) of your power source.

How to connect servo to Arduino breadboard? ›

Connect the servo to the breadboard using either a row of three header pins or three jump wires. Connect the red socket to the 5V row, the black/brown socket to the GND row, and the white/yellow socket to pin 9 on the Arduino. Find a space on the breadboard for the potentiometer.

Can you connect a motor directly to an Arduino? ›

However, I was wondering if I could directly connect the motors listed to an Arduino Uno without the use of a shield or driver. No, you cannot unless you can find a motor with a stall current less than 20mA (recommended max pin current).

Does a servo motor need a controller? ›

Normally, a servo motor consists of a DC motor, a potentiometer, and a small analog circuit which acts as a controller to keep the motor in position.

How does Arduino servo work? ›

Servos are clever devices. Using just one input pin, they receive the position from the Arduino and they go there. Internally, they have a motor driver and a feedback circuit that makes sure that the servo arm reaches the desired position.

What is the input signal to a servo motor controller? ›

A servo motor has a 3-pin interface with power (typically 5 V), ground, and a control input. The control input is typically a 50 Hz pulse-width modulated signal. The servo's control logic drives the shaft to a position determined by the duty cycle of the control input.

How do you run a servo motor continuously? ›

The key to creating a servo motor with continuous rotation is to remove the potentiometer and replacing it with a voltage divider. A voltage divider is a passive circuit that outputs a fraction of the input voltage.

What do the three wires on a servo motor connect to? ›

Connections. The three wires on a servo are usually Black, Red, and Yellow. The Red and Black ones are for power, where Red is positive (power source) and Black is negative (ground). The Yellow wire is the signal.

References

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