Smoked Summer Sausage - Hey Grill, Hey (2024)

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By Hey Grill Hey

On December 07, 2022

4 reviews

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This smoked summer sausage makes for a delicious appetizer, snack, or side anytime you’re craving some tasty smoked meat. It pairs beautifully with cheese, nuts, and fruit on a charcuterie board for a perfect party platter.

Smoked Summer Sausage

Summer sausage is a snack board staple when we’ve got friends or family around who like to munch while they visit. Smoky, savory, perfectly spiced beef is so good sliced thin and served with yummy mustard, cheese, and crackers.

This recipe for smoked summer sausage is made with ground beef and a happy little combo of salt, pepper, and seasonings to give the meat a fantastic flavor. Once smoked, it’s delicious on a charcuterie board or sliced up for a quick snack whenever you need a little BBQ meat treat.

Ingredients for Smoked Summer Sausage

The ingredients for this smoked summer sausage are fairly simple, and you’ll likely find most of these in your pantry. Here’s what you’ll need to make this sausage.

  • 1 pound 85/15 ground beef
  • 1 Tablespoon Morton’s Tenderquick
  • 2 teaspoons kosher salt
  • 2 teaspoons black pepper
  • 1 teaspoon granulated garlic
  • 1 teaspoon granulated onion
  • 1/2 teaspoon whole mustard seeds
  • 1/4 teaspoon whole celery seeds
  • 1/4 teaspoon red pepper flakes

How to Smoke Summer Sausage

Let’s make ourselves some delicious summer sausage, shall we? Here’s how to smoke summer sausage.

  1. Make the sausage. Combine all ingredients for the summer sausage in a mixing bowl. Massage the meat well to thoroughly mix the seasoning into the meat.
  2. Form the loaf. Dump the meat out on two large sheets of plastic wrap. Roll the meat into a long cylinder shape (about 2 inches in diameter). Press all the air out of the meat and roll it tightly. Twist the ends of the plastic and place the whole thing in the fridge for 4 hours or overnight.
  3. Smoke. Preheat the smoker to 180 degrees F. Remove the sausage from the plastic wrap and place it directly on the grill grates of the preheated smoker. Close the lid and smoke for 6-8 hours. Remove the sausage when it reaches 160 degrees F.
  4. Rest. Rest the sausage for 1 hour.
  5. Store and enjoy. This sausage can be enjoyed right after the rest time, or you can store it in the refrigerator for 2 weeks until ready to use.

How Long to Smoke Summer Sausage

With your smoker preheated to 180 degrees F, it takes 6-8 hours to smoke summer sausage.

This is a fairly wide span of time, and for a good reason. Summer sausage needs to be cooked to a temperature of 160 degrees F, and it may take anywhere from 6 to 8 hours to reach this temperature. Instead of watching the clock, invest in a reliable meat thermometer, and smoke the meat until it hits that final target temperature.

Tips for Smoking Summer Sausage

Don’t let smoking your own cured meat scare you away from the process. It’s pretty straightforward and easy. Here are some tips for smoking summer sausage.

  • Use a different meat base. This summer sausage base is SUPER versatile. Swap the ground beef for your favorite game meat to use that venison, elk, or buffalo grind.
  • Try a jerky cannon. Want to make snack sticks instead of one large sausage? Easy! Use a jerky cannon to press your sticks and smoke for 2-3 hours instead of the 6-8 needed for the larger sausage.
  • Plan ahead. Morton’s Tenderquick cure isn’t always readily available at grocery stores, but a curing agent is requisite for this sausage to prevent spoilage during the cooking time and to help you achieve that signature pink color. It is easy to order online and have delivered so you can get the results you want. There are other types of curing agents, but Tenderquick is particularly great at these dry mixed/quick cured sausages.

More Sausage Recipes

Looking for more sausage recipes to try out on your smoker or grill? These are a few of my favorites to try out today.

  • Shrimp and Sausage Kabobs
  • Smoked Sausage Stuffing
  • Italian Sausage and Tortellini Skewers

Smoked Summer Sausage Recipe

This recipe was created for you, backyard griller! Here at Hey Grill Hey, we’re in the business of helping you make better BBQ, feed the people you love, and become a backyard BBQ hero. You can find more of my smoking and grilling recipes here on my website (browse the Homepage for inspiration) on Instagram, YouTube, or our Facebook Page.

Smoked Summer Sausage - Hey Grill, Hey (9)

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Smoked Summer Sausage

By: Susie Bulloch

4.75 from 4 votes

This smoked summer sausage makes for a delicious appetizer, snack, or side anytime you're craving some tasty smoked meat. It pairs beautifully with cheese, nuts, and fruit on a charcuterie board for a perfect party platter.

Prep Time15 minutes mins

Cook Time6 hours hrs

Marinade Time4 hours hrs

Total Time10 hours hrs 15 minutes mins

Servings4 people

Ingredients

  • 1 pound 85/15 ground beef
  • 1 Tablespoon Morton's Tenderquick
  • 2 teaspoons kosher salt
  • 2 teaspoons black pepper
  • 1 teaspoon granulated garlic
  • 1 teaspoon granulated onion
  • ½ teaspoon whole mustard seeds
  • ¼ teaspoon whole celery seeds
  • ¼ teaspoon red pepper flakes

Instructions

  • Mix the sausage. In a mixing bowl, combine all ingredients and massage with gloved hands until the seasoning is completely mixed into the meat.

  • Mix the sausage. Lay out 2 large sheets of plastic wrap. Dump the meat mixture out onto the center of the plastic wrap. Fold up the long sides of the plastic wrap and roll the meat into a cylindrical shape, about 2 inches in diameter. Use pressure when rolling to remove air bubbles and create a tight roll. Twist the ends of the plastic wrap to complete the shape and refrigerate for at least 4 hours, or overnight.

  • Smoke. When you're ready to smoke, preheat your smoker to 180 degrees F with your favorite hardwood. I like hickory for this summer sausage. Remove the sausage roll from the plastic wrap. Set the sausage on the grates, close the lid, and smoke for 6-8 hours, or until the sausage reads 160 degrees F internal temperature.

  • Enjoy. Rest the sausage for at least an hour before slicing and serving. If refrigerating, cool to room temperature before wrapping tightly in plastic wrap and storing in the fridge. Smoked summer sausage will last up to 2 weeks in the fridge.

Nutrition

Calories: 253kcal | Carbohydrates: 2g | Protein: 21g | Fat: 17g | Saturated Fat: 7g | Polyunsaturated Fat: 1g | Monounsaturated Fat: 8g | Trans Fat: 1g | Cholesterol: 77mg | Sodium: 1241mg | Potassium: 369mg | Fiber: 0.5g | Sugar: 0.1g | Vitamin A: 43IU | Vitamin C: 0.2mg | Calcium: 28mg | Iron: 3mg

Nutrition information is automatically calculated, so should only be used as an approximation.

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About

FOUNDER/BBQ BOSS LADY

Susie is the BBQ Brain behind the Hey Grill Hey website. Her passion for smoked meats and developing fun, new recipes have landed her on the Food Network, cooking turkeys with Shaq, and on a couple of Guinness World Records. When she’s not grilling, she is hanging out with Todd and their three kids, preferably outdoors!

Read More About Me

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Smoked Summer Sausage - Hey Grill, Hey (2024)

FAQs

How long to smoke summer sausage at 225? ›

Form into 2-inch diameter rolls and place in smoker at 225°F for 8-9 hours. Time may vary. Be sure to cook to the internal temp of 160°F before removing.

How long should summer sausage sit before smoking? ›

Let meat mixture rest in the fridge for 12-24 hours. This will help develop the flavors and allow the cure to start working. Using a summer sausage casing start stuffing the sausages with the chilled seasoned meat. Make sure you are stuffing the meat as full and tight as you can, you want the casings to be filled.

Does smoked summer sausage need to be cooked? ›

Yes, you can safely enjoy summer sausage without cooking or refrigeration. It's typically served thinly sliced on its own or alongside accouterments such as cheese. Some Southerners like to make post-holiday sandwiches with summer sausage, or even chop it up and throw it into a casserole.

How long to cook smoked sausage on the grill? ›

Grill at 300-350°F turning the sausage once during cooking time. Fully Smoked sausage should be grilled for 15-20 minutes until 165°F. Fresh (Raw) sausage should be grilled for 40-50 minutes until 165°F. The heat can be reduced as desired, but in this case the cooking time will need to be increased.

Is 145 safe for summer sausage? ›

Cooking sausage to the normal temperature of 145°F (63°C) may not be sufficient enough to kill all the bacteria. Some bacteria may still be alive in the meat hence the need to ensure you cook it properly and reach 160°F (71°C).

Do I add water when smoking summer sausage? ›

After this time, fill the pan half full of water and return to the burner. Close the damper and turn the temperature to approximately 180-190⁰, this will cause a high humidity to cook the sausage. High humidity will cook the sausage very quickly as well as tenderize the casings; especially natural casings.

Do you ice bath summer sausage after smoking? ›

VERY important stage of thermal processing when. making Summer Sausage.

How can you tell if summer sausage is undercooked? ›

If you don't have a meat thermometer, check that the sausage is firm and has clear, runny juices. Cut it open and make sure the inside is brown, not pink. Before cooking sausages, boil or poach them first to ensure that they're done.

Can you eat summer sausage left out overnight? ›

Storage. All sausage — except dry sausage — is perishable and therefore must be kept refrigerated.

Do you poke holes in summer sausage before cooking? ›

Cooking Sausages Without Poking Holes In The Casing

There's no need to remove the casings, or poke holes in them to make them easier to remove after cooking. Tthe biggest argument for poking holes or scoring sausage casings is to prevent them from bursting, but there's a way to prevent that without leaking the juices.

How do you smoke store bought summer sausage? ›

Preheat the smoker to 180 degrees F. Remove the sausage from the plastic wrap and place it directly on the grill grates of the preheated smoker. Close the lid and smoke for 6-8 hours. Remove the sausage when it reaches 160 degrees F.

Why is summer sausage so good? ›

Adding Lactobacillus bacteria (found in foods like sauerkraut and yogurt) to the meat, along with sugar to feed it, produced lactic acid. Not only does this substance inhibit pathogenic (bad) bacteria, it also gives the sausage a tangy taste and flavor.

How do you know when sausage is done on the grill? ›

How Long to Grill Sausages. Grill sausages over medium heat (350 degrees Fahrenheit) until the internal temperature reaches 160 degrees. This process will take approximately 20 minutes -- 10 minutes on each side.

How long to smoke fully cooked sausage at 225? ›

Homemade sausage should be smoked at 225 degrees Fahrenheit for 1 to 2 hours, until the internal temperature reaches 155 degrees Fahrenheit.

Can you smoke sausage too long? ›

With the stronger flavored smoke generated by hickory and mesquite, I find I'm better off stopping the smoke after 3 hours. Too much smoke flavor is far worse than not enough. Over smoking will cause your sausage to taste acrid and bitter.

What is the temperature stall on summer sausage? ›

The stall, the plateau, or the zone occurs when smoking or cooking larger cuts of meat at low temperatures for extended periods of time. It is when the interior temperature of that meat reaches about 150°F to 170°F and stops going up. This state can last for hours.

What temperature do you smoke sausage without cure? ›

In order to get the smoke flavor down into the meat through the sausage casing, they need to smoke for a while, so we'll be smoking them at about 180–200°F (82–93°C), a temperature that is low enough that the sausages, with their small thermal mass, can be in the smoker for longer without overcooking.

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